High-energy (power) ultrasonic metal wire drawing

High-energy (power) ultrasonic metal wire drawing system Domestic first put forward industrial solutions, have a number of patented technologies Ultrasound direct role in the die, power, good results For Microfilament,Filaments and cannulation pull-out, provides a variety of design modifications Metal and metal wire pull-out is a metal tube of a conventional plastic processing technology.Metal wire drawing process is an extrusion of plastic deformation process. With wire pull-out force to make mandatory the adoption of a smaller aperture of the die, so that the metal have a plastic change in order to reach the wire by the rough thinning. Clearly, the greater the pull-out force, the more easy to produce plastic deformation, that is, the greater the change also. Or, in the same amount of deformation, the greater the pull-out force, the deformation is faster. When drawing the maximum allowed pull-out depends on the tensile strength of metal material itself. As far as the actual production in order to enhance the effectiveness of production, people are always trying to increase the pull-out force, the results often lead to broken wires, it will reduce production efficiency, and lower product quality. From another point of view, reducing the die deformation resistance and friction force, also can increase productivity. Ultrasonic metal wire drawing system in the drawing of the original metal wire drawing machine on the basis of an increase of ultrasonic vibration system. That is, in the process of drawing superimposed ultrasonic vibration energy. First of all, ultrasonic drive for dies drawing strong ultrasonic vibrations, also led wire together in the middle of the vibration. In the process of drawing the introduction of ultrasonic, so that high-energy ultrasonic on the role of the metal wire systems, can offer significant benefits. There are: 1, Reduce the pull-out, to reduce energy consumption and improve the speed of drawing 2, To improve the quality of the products on the surface, improve the yield 3, To reduce tension when the bond is broken and 4, Pass deformation increased, reducing the pull-out pass, to reduce energy consumption 5, To reduce the die wear, to extend the life of mold. A large number of experts and scholars at home and abroad, production technicians have done a variety of pilot studies to prove that the Ultrasonic in dealing with the metal melt in the process of significant efficacy. However, due to high power ultrasonic technology complexity, the practicality of ultrasonic equipment has not been developed, seriously restricted by the metal wire technology. Now, the high-power, high reliability, can be used to plant the actual production process of ultrasonic processing equipment, by Hangzhou success ultrasonic has taken the lead from the success of research and development. The device users do not change the original drawing process, just die on the fixture to make a simple modification, the General equipment can be the upgrade with features of the advanced ultrasonic system drawing. Ultrasonic system is reform easy and easy to operate, low-cost, and can immediately see the results. The main technical indicators: Model YPLS201520 YPLS152020 YPLS151520 YPLS101520 YPLS201520 Frequency 15kHz 20 kHz 15kHz 15kHz 20kHz Maximum Power 2000W 1500W 1500W 1000W 800W Support structure type type type type type Ultrasound direction Horizontal Horizontal Vertical Vertical Vertical Matching the largest die size 55×40mm 45×35mm 40×30mm 25×25mm 30×20mm Drawing application of the size 6mm 3mm12mm 2mm10mm 5mm 1mm